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Complex Catheter Development

Start Your Project with ATL
An image of a steerable catheter, illustrating the importance of selecting the best materials when choosing materials for a complex catheter shaft. An image of a steerable catheter, illustrating the importance of selecting the best materials when choosing materials for a complex catheter shaft.

Why Partner with ATL for Catheters?

At our Minnesota facility, we unite extrusion, braiding and coiling, reflow shafts, secondary processing, and full IQ/OQ/PQ validation under one proven quality system—transforming your catheter concept into a production-ready reality quickly, reliably, and cost-effectively.

  • On‑time delivery for every phase, from prototype to full scale.
  • Competitive pricing driven by lean, vertically integrated workflows.
  • Product quality backed by a proven quality system.
  • Customer profitability through accelerated timelines and robust processes.
Start Your Project

Full-Spectrum Manufacturing Services

Concept and prototyping icon. Concept and prototyping icon.

Concept & Prototype

Rapid Prototyping • Sub‑assemblies to full assemblies

Pre-production pilot icon. Pre-production pilot icon.

Pre‑Production (Pilot)

Catheter Shafts — Extruded/Reflow • Braiding & Coiling

Process development icon. Process development icon.

Process Development

Process Development • General Assembly

Validation and qualification icon. Validation and qualification icon.

Validation & Qualification

IQ/OQ/PQ • Process Validation & Qualification

An icon depicting ramping up production. An icon depicting ramping up production.

Ramp‑Up Production

Project Management • On‑time delivery checkpoints

An icon depicting full-scale manufacturing. An icon depicting full-scale manufacturing.

Full‑Scale Manufacturing

Full Solutions • Competitive pricing • Proven quality system

Core Technical Capabilities

0.5 F – 52 F ODs

±0.001 in tolerance per 0.100 in OD

80+ resins in stock

Single & multi‑lumen, bump, taper, stretchable core, large ID with thin walls, over‑the‑wire sizing

16, 32 & 48‑wire configurations

Metal wires & fiber strands (single or multiple)

Variable braid patterns & triaxial capability

24‑hr braiding for small‑volume prototypes

Full & partial shafts (simple or complex)

Braided, steerable, or non‑steerable

Large delivery systems ≥ 14 F

Hypo‑tube assemblies

  • Tipping
  • Micro‑Hole Drilling
  • Bonding
  • Molding
  • Coating
  • Curving
  • Shaft Lamination

Process Development

Process Qualification & Validations (IQ/OQ/PQ)

Project Management

Talk with Our Engineers
FEP tubing that extends off the edge of the image. FEP tubing that extends off the edge of the image.
ATL Patented PTFE Liner Technology
  • Bonding PTFE to stainless steel or similar materials
  • PTFE lubricious liner replacement material
  • High‑temperature extrusion capability (Polyimide, FEP, etc.)
An image of ATL Technology's automation capabilities, also highlighting quality and efficiency. An image of ATL Technology's automation capabilities, also highlighting quality and efficiency.
Quality & Delivery Assurance
  • Proven quality system governing every manufacturing step
  • On‑time delivery metrics are built into project management
  • Competitive pricing across prototype, pilot, and full‑scale runs

Launch Your Next Catheter with ATL Technology

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Partner with ATL Technology